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Five-axis gantry-type vertical machining center

The HS-V5F5 gantry-type five-axis vertical machining center is a core piece of equipment in modern high-end manufacturing, enabling efficient and precise machining of complex parts through coordinated multi-axis motion. It integrates multiple sophisticated machining processes—including milling, drilling, tapping, and boring—into a single machine, allowing for high-precision cutting, reducing the number of setups required, and accomplishing intricate surface machining tasks on complex geometries and high-strength materials, such as automotive molds and medical devices. At the same time, the machine features rapid tool movement, enabling multi-sided machining in a single setup; it boasts a high spindle speed, dynamic precision compensation, and is equipped with a rotary table and a tilting head, offering exceptional flexibility and high machining efficiency. This machine is widely used in industries such as the 3C sector, industrial equipment manufacturing, the automotive industry, aerospace, medical devices, and mold making.

Keywords:


Category:

Vertical Machining


Product Details

1. The crossbeam and upright columns are integrally cast, reducing the number of connection joints, thereby enhancing the machine tool’s rigidity and precision and improving its resistance to bending. This is achieved through mechanical principles. Analyze and design the internal casting structure to achieve flexibility, stability, and reliability of the XYZ three-axis moving components. The structure is more stable and easier to maintain. Maintenance is even more convenient;

2. Five-axis rotary table with direct-drive CNC indexing head, featuring high indexing accuracy and stable performance. It combines the flexibility of multi-axis simultaneous machining with the capability to process complex curved surfaces. The precision of machining and the efficiency of processing high-strength materials are perfectly combined;

3. The three axes are equipped with precision-grade ball screws that have undergone meticulous grinding, ensuring high positioning and repeatability accuracy of the machine tool. The three axes also feature precision-grade linear guideways. Fast mobility and precise positioning;

4. Equipped with a Heidenhain system, grating scales, a 3D probe, and a tool-setting device, this setup optimizes parameter matching for rapid tool measurement, ensuring high-precision positioning and... Precision high-speed machining. Designed to meet the needs of machining medium- and small-sized complex parts, balancing precision and efficiency, suitable for 3C electronics, medical devices, and aerospace applications. Parts, automotive components, precision molds, and more;

5. The machine tool adopts a gantry frame structure, offering high rigidity and excellent stability. Major components of the machine tool are made of high-strength inoculated cast iron produced using resin-sand molding. Furthermore, after more than one year of aging and a secondary annealing process, the overall stability, high rigidity, and durability of the fuselage structure are ensured.

6. The guide rail has a large span, effectively distributing gravitational forces and machining loads for greater stability during processing. The contact ratio between the spindle box and the column is designed to achieve the optimal contact configuration. Compact structure with enhanced cutting capability;

7. The tool magazine is a 16-T semi-circular umbrella-type tool magazine with a tool-change time of 1.9 seconds, offering fast tool-changing speed.

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